Coffee Inspired Resin Pen Blank

Today I’ll try for a coffee pen blank. I’m visualizing a dark brown blank with swirls of cream.

Setup:

I poured two sets of 55g each “A” & “B” this time. I added my colors to the part “A” component. One “A” part received five drops of Alumilite White. The other, five drops of Alumilite Brown and a small scoop of Antique Copper Pearl Ex.  I alternately poured each color into the mold. I started with white and poured along the blank’s axis in each cavity. After completing the pour I pressurized the pot for one hour. This time I made sure to level the board in the pressure pot.

Demold:

Coffee Pen blank
Demolded blank. You can clearly see where the mold contained small bubbles in the silicone.
Coffee Pen Blank
Looks more like Root Beer Float

There was no problem removing the pen blank from the mold. My previous pen blanks were still flexible after I removed them from the mold. To find a solution I looked at the Alumilite FAQ. The manufacturer recommends post curing. I found the information on the Casting tab, under the question “It has been 4 hours and my clear resin is still flexible, will it harden?“. Following their advice, I allowed the blank to cure in the toaster oven at 160 degrees for an additional two hours. This resulted in a blank with zero flex when trying to bend it by hand.

Observations:

My coffee pen blank turned out more like a root beer float.

I should have mixed 110 g of resin total, instead of 110 g of each color. Since I mixed so much, half of the resin hardened in the cup. I didn’t have an additional mold ready to pour the excess into.

Pouring white resin into brown does not result in a mocha like color swirl. I’ll have to mix brown and white to make a more beige color.  I’ve learned that the colored resins don’t mix without agitating them.

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